BP Bharat Petroleum (BPCL)
•
HP Hindustan Petroleum (HPCL)
•
IO Indian Oil Corporation (IOCL)
•
BIS IS 15607:2022 Compliant
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UPNEDA Bio-Energy Policy 2022
•
30 KLPD Modular Batch Refinery
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Bigfuel Nxtgen India Private Limited

30 KLPD Multi-Feedstock Biodiesel Refinery

Precision modular batch refining engineered in Uttar Pradesh to convert UCO, Non-Edible Oils and Fats into high-cetane, BIS IS 15607:2022 compliant Biodiesel (B100) for Oil Marketing Companies and institutional energy partners.

Explore Refinery
30 KLPD
Modular Batch Plant
450 KL
Tank Storage Farm
IS 15607
BIS 2022 Certified Lab
Operational Overview

Refinery Snapshot

UPNEDA Approved
Capacity 30 KLPD Modular Batch Process Refining
Feedstock Flexibility UCO, Non-Edible Oils and Fats
Campus Storage 450 KL Tank Storage Farm
Quality Assurance In-House Wet Chemistry Lab (BIS IS 15607:2022)
Plant Location Vill.- Bharawan, Sandila, Hardoi, Uttar Pradesh, India
About Bigfuel Nxtgen

Engineered for Scale & Reliability

Bigfuel Nxtgen India Private Limited operates a dedicated 30 KLPD modular batch process refining facility at Vill.- Bharawan, Sandila, Hardoi, Uttar Pradesh, India.

Designed for multi-feedstock versatility, our plant efficiently converts UCO, Non-Edible Oils and Fats into high-purity Biodiesel (B100) for Oil Marketing Companies (OMCs) and bulk industrial consumers, while recovering valuable oleochemical co-products.

Bigfuel Nxtgen Main Processing Reactor & Automated Control Console
Live Plant Floor

Main Processing Reactor & Automated Control Console

UPNEDA State-Level Committee Approved

Approved under the Uttar Pradesh Bio-Energy Policy 2022 (Project Code: 119 BG493), advancing indigenous clean-fuel manufacturing and national biodiesel blending goals.

Core Process Engineering

Refinery Architecture

Our 30 KLPD modular batch process refining architecture integrates five core purification and conversion technologies for batch-to-batch consistency:

30 KLPD Modular Batch Process Refining: Automated temperature, agitation, and dosing controls delivering high ester yield and complete batch traceability.
Multi-Feedstock Flexibility: Dual-stage esterification and transesterification engineered to process UCO, Non-Edible Oils and Fats across varying FFA profiles.
Dry-Wash Ion-Exchange Resin Purification: Waterless selective resin columns adsorbing residual soaps, catalysts, and free glycerin without effluent generation.
Vacuum Dehydration: Sub-atmospheric moisture stripping and closed-loop methanol recovery maintaining water levels well below 500 mg/kg.
Centrifuge Filtration: High-speed centrifugal separation and multi-stage polishing filters ensuring optical clarity and fuel-injector safety.
Closed-Loop Recovery
Dry-Wash Resin Tech
BIS IS 15607:2022
Factory Campus Infrastructure

Power, Storage, Lab & Weighment Utilities

Self-reliant industrial utilities installed across our Vill.- Bharawan, Sandila, Hardoi campus to guarantee uninterrupted 30 KLPD operations and verified dispatch accuracy.

Captive Renewable Power

50 KW Solar Power Plant

Clean captive renewable power generation integrated into the factory grid, reducing auxiliary carbon intensity across daily refining and laboratory operations.

Electrical Conditioning

300A Servo & APFC Panel

Automated voltage stabilization and Automatic Power Factor Correction (APFC) protecting sensitive PLC consoles, motors, and analytical instruments.

Continuous Power Continuity

125 KVA DG Set

Uninterrupted industrial backup power ensuring zero thermal disruption during batch transesterification, vacuum dehydration, and centrifuge cycles.

Bulk Liquid Infrastructure

450 KL Tank Storage Farm

Segregated feedstock, intermediate ester, methanol, and finished B100 storage tanks with dedicated transfer manifolds and fire-hydrant protection.

Analytical Quality Control

In-House Wet Chemistry Lab

Comprehensive pre-dispatch BIS IS 15607:2022 testing equipped with precision analytical balances, titration stations, flash point tester, CFPP bath, and vacuum oven.

Certified Weighment Logistics

60-Tonne Electronic Weighbridge

Precision raw material intake and bulk OMC tanker dispatch weighment on campus for transparent, audit-ready material accounting.

Biofuel & Co-Product Streams

Product Portfolio & 8-Step Batch Process

Engineered to meet stringent Indian petroleum blending specifications and downstream oleochemical industry standards.

HSN 38260000
Primary Biofuel Output

Biodiesel (B100)

BIS IS 15607:2022 Compliant

High-cetane, ultra-low sulfur renewable diesel fuel (FAME) refined from UCO, Non-Edible Oils and Fats for direct OMC blending and institutional diesel fleets.

HSN 1520
Refining Co-Product

Crude Glycerol

High-Recovery Natural Glycerin

High-recovery natural glycerin co-product generated during modular batch transesterification, supplying downstream chemical, pharmaceutical, and industrial refining sectors.

Request Offtake Details
Oleochemical Stream
Industrial Co-Product

Industrial Fatty Acids

Recovered High-FFA Fractions

Recovered high-FFA lipid fractions utilized across oleochemical synthesis, industrial soap and detergent manufacturing, lubricants, and rubber compounding.

Request Offtake Details
End-to-End Batch Execution

8-Step 30 KLPD Modular Batch Process

Zero-Effluent Closed-Loop Refining
01

60T Weighment & Intake

Electronic 60-tonne weighbridge verification and FFA sampling of incoming UCO, non-edible oils, and fats into the 450 KL tank farm.

02

Degumming & Pre-Treatment

Particulate filtration, moisture removal, and thermal conditioning prior to catalytic batch dosing.

03

Acid Esterification

Targeted conversion of Free Fatty Acids (FFA) into methyl esters to prevent soap formation.

04

Batch Transesterification

PLC-controlled modular batch reaction yielding FAME biodiesel and gravity-separated crude glycerol.

05

Methanol Recovery

Distillation rectification towers recovering excess methanol for closed-loop reuse in subsequent batches.

06

Vacuum Dehydration

Sub-atmospheric flash drying reducing moisture content well below the 500 mg/kg BIS limit.

07

Dry-Wash Resin & Centrifuge

Waterless ion-exchange resin beds followed by high-speed centrifuge filtration for crystal-clear B100.

08

Lab Certification & Dispatch

Pre-dispatch BIS IS 15607:2022 batch approval in our Wet Chemistry Lab and calibrated OMC tanker loading.

Institutional & Trade Desk

Connect With Bigfuel Nxtgen

Reach out for OMC supply coordination, UCO & non-edible feedstock partnerships, or oleochemical co-product inquiries.

Plant Address

Vill.- Bharawan, Sandila, Hardoi, Uttar Pradesh, India

Operating Hours

Monday to Saturday • 9:00 AM – 6:30 PM

Statutory & Project Registration
GSTIN: 09AALCB9374Q1ZK
UPNEDA Project Code: 119 BG493

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